Rare Earth Elements Market Shares, Strategy, and Forecasts, 2011 to 2017

Table of Contents

 

Rare Earth Elements Executive Summary 

 

Rare Earth Elements Executive Summary  ES-1

China Becomes A Goliath In The Rare Earth Industry  ES-1

Actions by China  ES-1

Rare Earth Elements Market Shares  ES-2

China Major Plans To Build A National Rare Earth

Resources Strategic Reserves Base  ES-4

Rare Earth Elements Market Forecasts  ES-4

Chinese Rare Earth Elements Companies Reduced  ES-9

 

 

 

 

 

 

Rare Earth Elements Market Description and Market Dynamics 

 

1.    Rare Earth Elements Market Description and

Market Dynamics  1-1

1.1   Term Rare Earth Is A Misnomer.  They Are Not Rare At All 1-1

1.1.1    Discovery Of Rare Earth Elements  1-2

1.1.2    Mountain Pass Molybdenum Corporation of America  1-2

1.2   Rare Earth Elements  1-3

1.2.1    Definition of Rare Earth Elements  1-4

1.2.2    NdFeB Has Superior Permanent Magnetic Properties  1-4

1.2.3    Rare Earth Elements  1-5

1.3   Rare Earth Minerals Key In Growth Of

Renewable Energy Technologies  1-8

1.4   Producing Rare Earth Oxides: No Small Task  1-9

1.4.1    China’s Clampdown On Exports  1-10

1.4.2    Dramatic Shift Is Beginning To Take Place  1-10

1.4.3    U.S. Rare Earth Deposits  1-10

1.4.4    Educational Awareness Of Rare Earth Elements  1-11

1.5   Rare Earth Minerals Industry  1-12

1.5.1    Global Consumption Of Rare Earth Elements  1-14

1.5.2    Chinese Consumption Of Rare Earth Elements  1-14

1.5.3    Demand for Rare Earth Products  1-17

 

 

 

 

Rare Earth Elements Market Shares and Market Forecasts 

 

2. Rare Earth Elements Market Shares and Market Forecasts  2-1

2.1   China Becomes A Goliath In The Rare Earth Industry  2-1

2.1.1    Actions by China  2-1

2.1.2    Finding and Mining More Rare earth elements  2-2

2.1.3    Mountain Pass Mine in California Competing with China  2-2

2.1.4    Rare Earth Curbs May Prove a Windfall for

Molycorp, Lynas as Prices Surge  2-4

2.2   Rare Earth Elements Market Shares  2-5

2.2.1    China Major Plans To Build A National Rare Earth

Resources Strategic Reserves Base  2-13

2.2.2    Chinese Rare Earth Elements Companies Reduced  2-14

2.2.3    Molycorp Mountain Pass California  2-14

2.2.4    Alkane Rare Earth Market 2-15

2.2.5    Rare Earth Mineral Mining Market Shares  2-15

2.2.6    Rare Earth Mineral Market Production Shares  2-16

2.2.7    China  2-16

2.2.8    Glencore International AG   2-16

2.2.9    Lynas’ Mt. Weld  2-16

2.2.10  Molycorp’s Mountain Pass  2-17

2.2.11  Rare Earth Curbs Spur Opportunities for

Molycorp, Lynas  2-17

2.3   Rare Earth Elements Market Forecasts  2-18

2.3.1    Rare Earth Mineral Molycom Market Forecasts  2-23

2.4   Global Rare Earth Market Profile  2-28

2.4.1    Rare Earth Elements Applications, Including Magnets  2-32

2.5   Rare Earth Mineral Applications  2-34

2.5.1    Military  2-35

2.5.2    Communications  2-38

2.5.3    Hybrid Electric Vehicles  2-38

2.5.4    Clean Drinking Water 2-39

2.5.5    Aircraft 2-39

2.5.6    Incandescent bulbs  2-40

2.5.7    Rare-Earth  2-40

2.5.8    Displays  2-41

2.5.9    Rare earths Radar Systems  2-42

2.5.10  Gamesa Corp. Tecnologica SA Windmills  2-45

2.6   Rare Earth Elements Prices  2-47

2.6.1    Factors That Could Influence Demand For

Rare Earth Products and Push Prices Upward: 2-48

2.6.2    Molycorp  2-50

2.6.3    Price of Rare Earth Products  2-52

2.7   Chinese Rare Earth Mineral Quotas  2-54

2.7.1    Costs of Rare Earth Mineral Water Pollution And

Discharge Standards  2-56

2.7.2    Chinese Pay Toxic Price for a Green World  2-58

2.7.3    Japan And South Korea Have Built Up Stockpiles Of

Rare Earth Minerals  2-58

2.7.4    Japan Gets 20 Percent Of Its Rare Earth From China’s

Black Market 2-58

2.7.5    Costs of Rare Earth Mineral Water Pollution And

Discharge Standards  2-60

2.8   Rare Earth Elements  Regional Analysis  2-61

2.8.1    Chinese Rare Earth Mineral Quotas  2-62

2.8.2    China Export Quota For The Second Half Of 2010,

Which Reduced Rare Earth Exports by 72%   2-64

2.8.3    Chinese Pay Toxic Price for a Green World  2-66

2.8.4    Japan And South Korea Have Built Up

Stockpiles Of Rare Earth Minerals  2-66

2.8.5    Japan Gets 20 Percent Of Its Rare Earth From

China’s Black Market 2-66

2.8.6    German Government Adopted A Strategy To

Secure Supply Of Raw Materials Including Rare Earths  2-67

2.8.7    Japan  2-67

2.8.8    Kyrgyzstan  2-67

 

 

 

 

 

 

 

 

Rare Earth Elements Product Description  

 

3. Rare Earth Elements Product Description   3-1

3.1   China’s Rare Earth Elements Industry: 3-1

3.1.1    Rare Earth Elements Industry Severe Environmental

Damage in China  3-6

3.1.2    China Pollutant Discharge Standards  3-7

3.1.3    Rare Earth Deposits In China  3-9

3.1.4    Two Key State Rare Earth Elements Laboratories

In China    3-9

3.1.5    Two Other Laboratories In China Dedicated To

Rare Earth Elements  3-11

3.1.6    China Pursues Rare Earth Resources  3-11

3.1.7    Issues Facing China’s Rare Earth Resources  3-12

3.1.8    China Continually Worries About Depleting

Rare Earth Reserves  3-13

3.1.9    China Dominates Magnet Industry  3-13

3.1.10  China Major Plans To Build A National Rare

Earth Resources Strategic Reserves Base  3-14

3.1.11   Chinese Rare Earth Elements Companies Reduced  3-15

3.1.12  Bayan Obo Geology And Tectonic Setting  3-19

3.1.13  Carbonate Rocks of Bayan Obo  3-21

3.1.14  Mineralogy of the Bayan Obo Orebodies  3-21

3.1.15  Bayan Obo REE   3-23

3.1.16  Bayan Obo Deposits in China  3-28

3.1.17  Mianning Deposits in China  3-29

3.2   US Rare Earth Elements Industry  3-29

3.2.1    One Potential Threat to US REE From China  3-30

3.3   Molycorp Minerals  3-30

3.3.1    Molycorp Purchased Mountain Pass in 1951  3-32

3.3.2    Molycorp Mothballed Mine  3-33

3.3.3    Molycorp Minerals Expects To Produce 3,000

Metric Tons Initially  3-33

3.3.4    Molycorp Deposits Of Rare-Earth Elementss  3-34

3.3.5    Molycorp Hybrid Electric Vehicles  3-37

3.3.6    Molycom Water Purification  3-39

3.3.7    Molycorp Minerals Arsenic Sequestration Industrial

Process Waste Streams  3-41

3.3.8    Molycomp Rare Earth Elements Enable A

Wide Variety Of Defense Technologies  3-41

3.4   Lynas Corporation, Australian Mining Company  3-43

3.4.1    Lynas Corp, Mount Weld  3-44

3.4.2    Lynas Australian Block  3-44

3.5   Avalon / Thor Lake  3-45

3.6   Great Western / Hoidas Lake  3-45

3.7   Great Western, Rareco Steenkampskraal 3-45

3.8   Mt. Weld Carbonatite  3-45

3.9   India’s Heavy-Mineral Sands Deposits In The States of

 Kerala, Orrisa, and Tamil Nadu  3-46

3.10     Re-cycling Rare Earth Minerals  3-46

3.11     Arafura Resources Ltd. 3-46

3.12     Alkane Resources Ltd. 3-47

3.13     Glencore International AG   3-47

3.14     German Government Adopted A Strategy To

Secure Supply Of Raw Materials Including Rare Earths  3-47

 

Rare Earth Elements Technology 

 

4. Rare Earth Metal Technology  4-1

4.1   Rare Earth Ore Technology Description  4-1

4.1.1    Rare Earth Ores  4-1

4.1.2    MolyCorp Rare Earth Minerals  4-2

4.2   Rare Earth Elements Uses  4-9

4.2.1    La Lanthanum 57  4-9

4.2.2    Ce Cerium 58  4-9

4.2.3    Pr Praseodymium 59  4-10

4.2.4    Nd Neodymium 60  4-10

4.2.5    Pm Promethium 61  4-11

4.2.6    Sm Samarium 62  4-11

4.2.7    Eu Europium 63  4-12

4.2.8    Gd Gadolinium 64  4-13

4.2.9    Er Terbium 65  4-13

4.2.10  Dy Dysprosium 66  4-13

4.2.11  Ho Holmium 67  4-14

4.2.12  Er Erbium 68  4-14

4.2.13  Tm Thulium 69  4-14

4.2.14  Yb Ytterbium 70  4-15

4.2.15  Lu Lutetium 71  4-15

4.2.16  Y Yttrium 39  4-15

4.2.17  Sc Scandium 21  4-16

4.2.18  Loparite  4-16

4.2.19  Xenotime  4-17

4.2.20  REE   4-17

4.2.21  REE Supply  4-17

4.3   Rare Earth Elements Sources  4-18

4.3.1    La Lanthanum 57  4-18

4.3.2    Ce Cerium 58  4-19

4.3.3    Pr Praseodymium 59  4-19

4.3.4    Nd Neodymium 60  4-19

4.3.5    Pm Promethium 61  4-19

4.3.6    Sm Samarium 62  4-19

4.3.7    Eu Europium 63  4-20

4.3.8    Gd Gadolinium 64  4-20

4.3.9    Er Terbium 65  4-20

4.3.10  Dy Dysprosium 66  4-20

4.3.11  Ho Holmium 67  4-21

4.3.12  Er Erbium 68  4-21

4.3.13  Tm Thulium 69  4-21

4.3.14  Yb Ytterbium 70  4-21

4.3.15  Lu Lutetium 71  4-22

4.3.16  Y Yttrium 39  4-22

4.3.17  Sc Scandium 21  4-22

4.3.18  Dictionary  4-23

4.4   Disposal Of Rare Earth Metal Tailings  4-28

4.5   Rare Earth Minerals:  US Environmental Regulations  4-31

4.5.1    Mine Health and Safety Laws  4-36

4.5.2    Molycorp Mountain Pass Facility  4-37

 

 

Rare Earth Elements Company Profiles 

 

5. Rare Earth Elements Company Profiles  5-1

5.1   Alkane  5-1

5.1.1    Alkane Dubbo Project – New Revenue Numbers  5-2

5.1.2    Alkane Cudal – New Gold And Base Elements Discovery  5-3

5.1.3    Alkane Light Rare Earth Concentrate And A Heavy Rare Earth Concentrate  5-3

5.2   Arafura  5-5

5.3   Baotou League, East Mine, Bayan Obo  5-5

5.3.1    Bayan Obo Aeschynite-(Nd) : (Nd,Ce,Ca)(Ti,Nb)2(O,OH)6  5-5

5.4   Darhan Muminggan United Banner Main pit,

Bayan Obo (Bayun-Obo) 5-6

5.5   East Mine, Bayan Obo  5-8

5.6   Inner Mongolia Baotou Steel Rare Earth High-Tech Co  5-10

5.7   Lynas Corporation  5-11

5.8   Molycorp  5-13

5.8.1    Molycorp Mine Process and Development Plans  5-14

5.8.2    Molycorp Non-Binding Letter Of Intent With Hitachi 5-16

5.8.3    Molycorp Products and Markets  5-18

5.8.4    Molycorp Modernization and Expansion of

Mountain Pass Facility  5-19

5.8.5    Molycorp Acquired the Mountain Pass Facility on

September 30, 2008  5-19

5.8.6    Molycorp Revenues  5-20

5.8.7    Molycorp Revenues  5-23

5.8.8    Molycorp Mountain Pass Location  5-26

5.8.9    Rare Earth Reserves and Non-Reserve Deposits  5-28

5.8.10  Molycorp Customers  5-29

5.8.11  Molycorp Ore Processing  5-32

5.8.12  Molycorp Mine-to-Oxides  5-33

5.8.13  Molycorp Processing Technologies  5-34

5.8.14  Molycorp Oxides-To-Elementss/Alloys  5-36

5.8.15  Molycorp Alloy and Magnet Production Joint Ventures  5-37

5.8.16  Molycorp Decision to Double Original Planned

Production Capacity  5-38

5.8.17  Molycorp Sumitomo Investment 5-39

 

 

 

 

 

 

List of Tables and Figures

 

Rare Earth Elements Executive Summary 

 

Figure ES-1  ES2

Rare Earth Elements Market Driving Forces 

Figure ES-2  ES-3

Rare Earth Elements Market Shares, Dollars, 2010 

Figure ES-3  ES-6

Rare Earth Elements Market Forecasts Dollars,

Worldwide, 2011-2017 

Figure ES-4  ES-8

Samples of Rare Earth Compounds Displayed In

The Showroom At Inner Mongolia Baotou Steel

Rare-Earth Hi-Tech Co. in Baotou, Inner Mongolia,

Figure ES-5  ES-10

Close Up showing Bayan Obo, the world’s Largest

Rare Earth Mine, located north of Baotou, Inner Mongolia, China 

 

 

 

 

 

Rare Earth Elements Market Description and Market Dynamics 

 

Figure 1-1  1-7

Rare Earth Elements Table 

Table 1-2  1-13

Rare Earth Elements Existing And Emerging Applications 

Table 1-3  1-16

April 2010 U.S. GAO Briefing Conclusions 

 

Rare Earth Elements Market Shares and Market Forecasts 

 

Table 2-1  2-3

Steps to Starting New Rare Earth Elements Mine 

Table 2-2  2-4

Rare Earth Elements Mine Time Consuming Step By Step Processes 

Figure 2-3  2-5

Rare Earth Elements Market Driving Forces 

Figure 2-4  2-6

Rare Earth Elements Market Shares, Dollars, 2010 

Table 2-5  2-7

Rare Earth Market Shares, Dollars, Worldwide,  2010 

Table 2-6  2-8

Rare Earth Market Shares, Production of Ore, Worldwide,  2010 

 

Table 2-7  2-9

Light Rare Earth Market Shares, Production of Ore,

Worldwide,  2010 

Table 2-8  2-10

Heavy Rare Earth Market Shares, Production of Ore,

Worldwide,  2010 

Table 2-9  2-11

Rare Earth Element Markets, Segments of Ore Use 

Table 2-10  2-12

Rare Earth Elements Regional Market Segments, Dollars, 2010 

Table 2-11  2-13

Rare Earth Market Shares, Production of Ore,

Worldwide,  2008, 2009, 2010 

Figure 2-12  2-20

Rare Earth Elements Market Forecasts Dollars,

Worldwide, 2011-2017 

Figure 2-13  2-21

Rare Earth Elements Market Forecasts Tons of

Ore Shipped, Worldwide, 2011-2017 

Table 2-14  2-22

Rare Earth Elements Reserves 

Table 2-15  2-29

REEs Critical Materials To Existing Applications

Because Of Unique Properties 

Table 2-16  2-30

Rare Earth Elements Market Segment Forecasts

Tons of Ore, Worldwide, 2011-2017 

Table 2-17  2-31

Rare Earth Elements Market Segment Forecasts Percent,

Worldwide, 2011-2017 

Table 2-18  2-35

Rare Earth Mineral Applications 

Table 2-19  2-48

Factors That Could Influence Demand For Rare Earth

Products And Push Prices Upward 

Table 2-20  2-50

Rare Earth Project Variables 

Table 2-21  2-52

Rare Earth Products Prices 

Table 2-22  2-53

Rare Earth Products Prices 

Table 2-23  2-61

Rare Earth Elements Regional Market Segments,

Dollars, 2010 

Table 2-24  2-62

Rare Earth Market Shares, Production of Ore,

Worldwide, 2008, 2009, 2010 

 

 

 

 

 

 

Rare Earth Elements Product Description  

 

Figure 3-1  3-5

Samples of Rare Earth Compounds Displayed In The

 Showroom At Inner Mongolia Baotou Steel Rare-Earth Hi-

Tech Co. in Baotou, Inner Mongolia,

Figure 3-2  3-16

Close Up showing Bayan Obo, The World’s

Largest Rare Earth Mine, Located North of Baotou,

Inner Mongolia, China 

Figure 3-3  3-18

Bayan Obo Mining Area 

Figure 3-4  3-20

Geologic Map of Bayan Obo 

Figure 3-5  3-22

Bayan Obo, the World’s Largest Rare Earth Mine, Located

North of Baotou, Inner Mongolia, China 

Figure 3-6  3-26

Bayan Obo REE Ore Outcropping 

Figure 3-7  3-27

Bayan Obo Outcrop of Bodies Of Massive Magnetite (MT)

And Hematite (HE)

Figure 3-8  3-35

Molycorp Rare-Earth Elementss Used for Wind Mills 

Figure 3-9  3-36

Molycorp Deposits Of Rare-Earth Elements

Used to Make Wind Mills 

Figure 3-10  3-37

Molycorp Hybrid Electric Vehicles Use of Rare Earth Minerals 

Figure 3-11  3-38

Battery Pack for Toyota Prius 

Figure 3-12  3-40

Molycorp Minerals Portable Clean Drinking Water Device 

Table 3-13  3-42

Molycomp Rare Earths Critical To Many Defense

Related Applications 

Figure 3-14  3-43

Rare Earth Mineral Night Vision and Optics Applications 

 

Rare Earth Elements Technology 

 

Figure 4-1  4-1

Rare Earth Ores 

Figure 4-2  4-2

MolyCorp Rare Earth Minerals 

Figure 4-3  4-3

Bastnasite Rare Earth Mineral Weight % of Total

Figure 4-4  4-4

Monazite Rare Earth Mineral Weight % of Total

Figure 4-5  4-5

Laparite Weight % of Total

Figure 4-6  4-6

Xenotime Rare Earth Metals Weight % of Total

Figure 4-7  4-7

Lateritic Rare Earth Ore Weight % of Total

Figure 4-8  4-8

Lateritic Rare Earth Mineral Weight % of Total

Table 4-9  4-33

Molycorp Sample Environmental Permits 

 

Rare Earth Elements Company Profiles 

 

Figure 5-1  5-5

Rare Earth Elements Mine Samples from

East Mine Bayan Obo China 

Figure 5-2  5-7

Dolomite, Bastnasite, Parisite, and Magnetite 

Figure 5-3  5-9

Rare Earth Elements Crystals 

Figure 5-4  5-9

East Mine, Bayan Obo 

Table 5-5  5-13

Molycorp Rare Earth Elements Development Goals 

Table 5-6  5-15

Molycorp Initial Production of Rare Earth Elements 

Figure 5-7  5-26

Molycorp Mountain Pass Location 

Figure 5-8  5-27

Molycorp Open Pit Mine 

Figure 5-9  5-38

Molycorp Rare Earth “Mine-To-Magnets”

Production Supply Chain